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    DOE实验设计-综合问题解决方法

    开课地点: 深圳
    授课时间: 2天
    授课顾问: 丁远
    开课时间: 2018-01-19
    市场报价: 3600
    购买价格: 2880
    课程排期
    开课城市 开课日期 授课周期
    审核时间: 我要报名2017-11-07 16:13:11
    注:参加该培训课程,可联系在线客服。
    了解课程
      
     〖课程背景〗

        DOE实验设计在产品诞生的整个过程中扮演了非常重要的角色,它是提高产品质量,改善工艺流程,优化设计的重要工具。通过两天的课程,将通过对产品生成的各阶段的DOE应用,学习判别与选择不同的实验设计工具, 解决相应的问题,同时相关人员了解DOE在自己工作中可以帮到什么。通过我们六年的授课实践和不断研究,采用逻辑上的重整和合并,在两天的课程之内,将田口、经典和谢宁三种风格的DOE结合起来,不但是完全可以的,而且能保证内容上的翔实,困惑的解除,有助于快速掌握和灵活应用。对DOE的整合是通过贯穿始终的产品诞生路径、质量与可靠性风险的线索,它是本课程的独家内容,会为学员带来特别的增值价值。此外,课程提供持续的支持服务和交流活动,学员在课后应用中的问题,老师将提供持续的解答和辅导,很多学员都已经成为我们多年的朋友。

    今天,DOE这个词给很多工程人员带来了困扰,很多误区由此而生:

    它是做6sigma才需要的。

    它需要深入的统计数学基础,掌握起来非常困难,即使掌握了,距离解决问题也很远

    它能最终解决一切问题,但是耗费的周期很长

    如果没有其他部门的配合,发起部门就无法将试验设计做到有结果。

    。。。。。。这些都是我们在看书,听讲座,参加研讨会之后产生的感觉。

    〖课程大纲〗

    第一部分 DOE的作用

    DOE的前世今生

    试验目的

    产品生成的全过程中,DOE在何处使用?

    优化的产品生成过程解析

    过程设置与控制中的DOE应用

    质量问题处理及改进活动中的DOE

    试验策略与步骤     

    案例:用共同参与的产品项目活动来说明DOE的作用

    第二部分 DOE入手—特性与风险分析策略  

    特性及特性分类

    功能界面风险预分析—从功能界面到产品特性

    因子分类及水平

    交互作用

    实例说明以上内容       

    包含实例内容

    第三部分 DOE的手法渐进    

    建立DOE的思考问题的习惯

    DOE的典型手法(优选法,二分法,正交试验)

    正交试验设计各种类型展开

    正交配置

    常用正交表类型与合理选择

    立方体图

    因子水平选择

    因子间的交互关系配置

    交互作用分析

    混合正交表配置     

    包含实例内容

    第四部分 DOE应用进阶   

    DOE整体试验策略与路径

    2N因子筛选试验配置步骤

    由于策略不当而产生的失败案例

    成功案例及背后的成功机制

    方差分析—用以分析显著性与误差

    MINITAB辅助试验设计案例

    RSM寻找最优参数的试验设计

    方差分析与最优点试验的统计基础

    丰富案例分析

    第五部分 DOE在产品诞生全程中的任务   

    如何在保证质量的前提下采用最低廉的元件或材料

    如何在保证质量,成本最低的情况下,别让制造工程部门太难做?(制造条件最宽松,包容性最好)

    质量与可靠性风险的先期识别

    田口工程渊源

    稳健性设计,系统设计,参数设计,容差设计介绍

    DOE应用案例

    包含实例内容

    第六部分 谢宁DOE解决问题开始的步骤

    不同流派DOE的对比

    问题解决模式路径

    定义问题,定义项目

    定义变量----绿Y和红X策略

    判断输入因子

    量化变量

    选择线索生成工具的逻辑图

    包含实例内容及练习

    第七部分 测量系统与数据保证

    测量与数据对DOE成功的重要意义

    测量系统确定性方法

    MSA—测量系统分析

    精度分析

    利克特度量尺度转化

    制造系统过滤能力

    ISOPLOT方法

    数据可靠性保证与数据污染防范

    包含实例内容

    第八部分 DOE工具1

    多变量分析与集中图

    多变量分析---分析工序中多个影响因素的重要程度

    多变量分析的原则

    多变量分析的方法

    集中图的应用

    除了实例以外,学员可以提出自己的实际问题,练习变量定义和量化

    第九部分 DOE工具2

    配对比较技术

    配对比较----在不停止生产过程的情况下,仅仅抽取少数几个最理想产品和最远离规格的产品,通过好坏成对比较或互换来确定最重要的可测量影响因素

    BOB与WOW

    图基检验法

    包含实例内容

    第十部分 DOE工具3

    产品/过程搜索

    产品/过程搜索应用时机

    产品/过程搜索结合了图基检验和配对比较的进一步应用

    宝马GPS??榈缏钒宓氖导拾咐?,究竟是制造过程问题还是设计问题?

    除了主要案例外,另有其他案例

    第十一部分 DOE工具4

    部件搜索技术

    部件搜索----当零部件的特性在制造过程中都可以测量时,用于对来料质量和半成品件进行定位,看哪种特性影响了最终产品的特性

    互换原理

    部件搜索的步骤:

    球场阶段

    排除阶段

    交互作用阶段

    析因分析

    包含案例分析

    第十二部分 DOE整合应用—灵活应用及扩展

    质量风险监控系统

    DOE在质量风险监控中的应用

    DOE用于确定最优参数时在不同手法间的转换

    改进结果验证试验的手法切换

    高效问题解决方法

    用好散布图往往胜过众多高级方法

    DOE在8D问题解决模式中的应用实战   

    丰富案例分析

    〖讲师介绍〗

    丁远

        优秀实战型讲师,中国质量协会高级会员,质量与可靠性管控资深专家,深圳质量协会特聘企业评估专家。

    工作经历:

        16 年汽车/电子行业工作经验,先后在不同行业的大型国有企业和外资企业担任过研发工程/项目/质量/供应链管理等方面的中高级管理职位,在企业管理和技术方面均有很深入的研究,在液压,热能工程方面的发明专利曾获国家奖项,在综合运用可靠性风险分析,缺陷分析,DOE试验设计来达到产品和零部件高要求方面有独到的研究,开发有独特实用的产品可靠性与质量风险分析方法,尤其注重制造公司里的可操作性,出身于制造现场,服务于制造现场。

        从业领域包括汽车制造,火车制造,石油设备及自动控制,汽车零部件,精密电子如LCD/PCBA,高端消费电子等,在跨国公司的新产品项目导入、零缺陷质量控制、可靠性工程、供应链管理等方面有丰富的实践经验和成功案例。曾在公司美国和欧洲工厂接受DOE、精益生产与供应链管理训练并用于公司在国内供应商中的管控与改进项目,取得显著成果。

        丁老师在飞利浦公司工作的过程中,参加了曾经由谢宁DOE实践大师凯克博特在飞利浦比利时工厂辅导组建的改善小组,该小组的一些案例曾被引用在其著作《世界级质量管理工具》中,丁老师负责推广及应用DOE到中国有关OEM工厂的质量改进中,有大量成功案例。

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