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    精益生产与拉动式生产实战训练

    开课地点: 深圳
    授课时间: 2天
    授课顾问: 饶中
    开课时间: 2018-01-19
    市场报价: 4200
    购买价格: 4200
    课程排期
    开课城市 开课日期 授课周期
      广东深圳 2018-01-19 2天
    审核时间: 我要报名2017-11-06 17:12:30
    注:参加该培训课程,可联系在线客服。
    了解课程
      
    〖课程背景〗

    无论您是首席执行官、生产主管、制造商,设想一下:用什么方法可以使您的企业向挑剔的客户提供快速频繁交货、品种繁多的产品,而且保质保量;同时生产率在短短几月内能得到大幅提高、利润还不断增加,而令人头痛的库存和仓库却在不断减少……这是神话吗?

    只要您的企业向精益企业转化,就能实现所有这一切甚至更多的优势!

    精益生产距离我们远吗?丰田、戴尔、世界500强的大多数企业都在学习和应用它。

    改变心智是最困难的,但那是利润与希望的所在!

    精益生产系统,20世纪50年代后期诞生于日本丰田汽车公司,并在80年代得以发展完善。它被世界500强企业纷纷引进实施。随着微利时代的来临,精益生产系统已经成为企业赢取市场的关键策略。本课程以全面系统的理论和模拟训练相结合,学员不仅可以掌握生产管理中的前沿思维和技术并且通过实施这一现代最具有效率和竞争力的生产系统,达到生产周期减少60-90%,在制品减少50-80%,生产效率提高10-100%,废品减少30%,与工作有关的伤害减少50% 之目标。

    〖课程大纲〗

    一、精益生产系统

    现代生产方式的演变

    企业为什么要“精益化”

    精益生产系统的特征

    最佳精益实践

    工厂模拟:“成批与流动”

    二、精益生产之基础

    消除7种浪费 

    5S管理——工作场所安全 有序 干净

    看板管理—让所有员工对公司一目了然

    看板的种类和作用

    多能工

    问题解决工具 

    三、精益生产系统的实施

    精益生产实施的前奏—生产中的价值流图析

    生产活动是否合理 企业资源是否充分利用

    值流图析—一套使管理“看见”物流、信息流的工具

    现状绘制分析   

    集中消除流程限制和减少制造时间   

    未来状态规划   

    行动计划

    生产线分析

    运转分析――测时和工作抽样

    工序分析――工艺图、流程图、路线图

    作业分析――多动图、人机图

     动作分析

    流动单元设计--一个流

    如何根据客户需求计算需求节拍—TAKT TIME 

    生产线平衡设计

    生产线平衡的步骤

    作业分割与合并—适用原则

    平衡效率提高、损失的降低

    网状图制作——作业编减表之制作

    研讨与演练

    U型生产线与单件流      

    工作线速度与需求波动应变

    物料流动之改善要领

    物料流动程序分析

    物料流动活性分析

    物料流动距离分析

    物料流动落空分析

    拉动系统

    准时物流系统 

    持续流和超市拉动系统,IPK和RPK  

    过程中看板,消耗填充看板

    看板累计、集装和路线   

    混流模式和平衡生产   

    模拟演练——拉动生产

    四、精益生产运行的保障

     整体设备效益

    全面提高设备的有效运转和可靠性-TPM

    快速换?;幌呒际?o:p>

    WHY SMED?

    快速换线步骤

    快速换模分析工具

    快速换模工具——快速紧固件

    模拟演练

    实例研讨

    防错

    什么是POKA?POKA的危害;

    POKA-YOKE的起源和发展;

    POKA-YOKE的十大原则;

    POKA-YOKE装置实例分析;

    五、精益生产的实施战略与绩效度量

    制造系统差距评估跟踪指标

    准时发货 前置时间 RRPPM 生产率 库存 COQ 

    精益生产的实施策略与时间框架               

    精益企业的标志——世界级度量

    〖讲师介绍〗

    饶中

    北京航空航天大学工学学士、华中科技大学MBA

    美国南加州大学(USC)访问学者、国际认证银章培训讲师、深圳市企业协会理事、深圳市中外企业家协会理事、深圳市企业协会咨询专业委员会副主任、深圳市优秀培训讲师、深圳市十大金牌顾问。 

    饶中老师长期从事制造领域管理咨询和培训,有超过20年制造业管理和技术经验和多年的企业培训和咨询经验,在提高效率、降低成本方面有独到的研究。
        饶中老师知识渊博,授课风格生动活泼,风趣幽默,深入浅出、激情洋溢,富有感染力,非常注重与学员的互动演练,善于以实战案例启发学员,深受学员及培训管理者的好评。
        饶中老师在培训和咨询领域里有着骄人的经历,在北京、上海、广州和深圳等地多次成功举办公开讲座。曾经为多家世界500强企业、著名外资企业和民营企业及大型的国企提供过工业工程(IE),精益生产、六西格玛、运营管理的内训及咨询,服务过的企业包括ABB、施耐德、上海贝尔阿尔卡特、西门子、飞利浦、辉瑞制药、万宝至马达、当纳利、 TCL、美的、格兰仕、波导、新大洲本田、郑州日产、天津一汽、新华联集团、龙大集团、东江集团等。
       饶老师不仅培训过1000余家企业,并进厂辅导企业达200余家,其中包括上海贝尔阿尔卡特、 TCL、新大洲本田、万宝至马达、ABB、施耐德电器、日产汽车、美的、美资万德公司、麦科特山阳、东江集团等知名企业。

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